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Concept Sketching
Concept Sketching

Concept Sketching

Clip CAD

Clip CAD

Model generated using Solidworks.  I initially modeled the cup using measurements I took with digital calipers.  I then used this model to create closely mating clip geometry.

Assembly CAD

Assembly CAD

This shows the intended mating of the Cup Carabiner onto the cup.

DXF for Laser Cutting

DXF for Laser Cutting

This file is generated directly from the CAD model and input into the laser cutter.

Laser Cut Blanks

Laser Cut Blanks

The flat patterns were then cut from 3mm acrylic.

Miniature Heat Gun

Miniature Heat Gun

This is my handheld torch that I used to get more selective heating of the bend area.  This required patience and gloves.

Failed Bending Attempt

Failed Bending Attempt

This was my first attempt at selective heating and bending.  I did not heat the very end enough and I pushed too hard.  This resulted in a  fracture at the thinnest point of the bend.

Success!

Success!

Here is the fully bent final product!  It clips very well onto my bag for easy carry.

Clipped to Cup

Clipped to Cup

On the bag and ready for travel!

Glamour Shot

Glamour Shot

The candid Cup Carabiner in its natural habitat.

So Rugged

So Rugged

Dayum.  Looking good.

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Concept Sketching
Clip CAD
Assembly CAD
DXF for Laser Cutting
Laser Cut Blanks
Miniature Heat Gun
Failed Bending Attempt
Success!
Clipped to Cup
Glamour Shot
So Rugged
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